In-line Weighing And Leak Testing Machine For Dish Soap Bottle
Description
The in-line weighing and leak testing machine combines four core units: a slow-conveying leak detection unit, a speed stabilization unit, a weight detection unit, and a rejection unit. It enables simultaneous execution of two key quality checks—online weight inspection of products and leak detection for sealing performance—streamlining the quality control process. The slow-conveying design of the leak detection unit lays the foundation for high-precision leak identification, while the speed stabilization unit ensures consistent product movement on the conveyor line. The weight detection unit rapidly screens out unqualified products with overweight or underweight issues, and the rejection unit ultimately removes all defective items from the production line automatically. This integrated workflow comprehensively guarantees that all delivered products adhere to preset quality standards.
Machine Advantage
- It has dual functions of weighing and leak detection with dual systems, enabling simultaneous quality checks in a single pass—eliminating the need for separate equipment and streamlining your dish soap bottle production line. This integration reduces bottlenecks, cuts processing time by up to 40%, and ensures consistent empty dish soap bottle quality before filling critical for preventing leakage of alkaline dish soap and avoiding label blurring from soapy residues, preventing costly rework downstream such as cleaning soapy conveyor belts or discarding filled defective bottles.
- High-end configurations with world-class brands used for all spare parts guarantee long-term stability even in high-volume industrial dish soap bottle production environments. Critical components like alkali-resistant sensors and corrosion-proof motors are sourced from leading manufacturers, minimizing downtime and reducing maintenance frequency. This reliability translates to lower operational costs and uninterrupted production schedules, ideal for meeting tight delivery deadlines of dish soap bottle orders especially during festivals or household shopping peaks.
- Industrial-grade alkali-resistant conveyor belts imported from Switzerland, along with other liquid-compatible conveyor systems, adhere to strict international safety standards for daily chemical packaging. These belts resist corrosion from dish soap’s alkalis, surfactants, and plant-derived cleansers, oil, and temperature fluctuations, while their smooth, non-porous surface prevents soapy residue buildup—essential for industries like liquid dish soap, antibacterial dish cleaner, and kitchen degreaser production. Easy to clean with water and mild detergents, they support compliance with daily chemical safety regulations and reduce the risk of dish soap bottle contamination.
- The 10-inch Weilun Tong color touch screen features multiple formula storage functions, a user-friendly interface, and intuitive operation. Operators can quickly switch between dish soap bottle specifications by recalling pre-saved parameters, reducing changeover time from minutes to seconds. The clear visual display simplifies training, allowing new staff to master operations with minimal supervision.
- Can record 20 sets of date parameters and the USB export function is convenient for dish soap bottle production management. Adopting a 50*50 stainless steel square tube frame and a unique precision weighing structure design ensures exceptional weighing accuracy—up to ±0.2g—even for lightweight plastic dish soap bottle weighing 25-120g empty. The robust frame resists vibrations and external interference. This accuracy prevents underweight or overweight dish soap bottle from entering the next stage, safeguarding product consistency and brand reputation in the daily chemical industry.
